Project Organisation

INNOTRACK is a very large project aiming to cover every aspect of track systems from conception of track components to operations and maintenance. The work has been divided into thematical sub-projects, which are divided into workpackages.

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Sub-Projects & Workpackages

Click on the titles to access Workpackages definitions.

Sub-Project 0: Management

Sub-Project 1: Duty / Requirements

  • Identification of the key vehicle and track characteristics that account for a high proportion of infrastructure renewal and maintenance costs in participating countries
  • A generic model for predicting present and future failure and degradation rates for the range of vehicle and track parameters encountered and a process for the verification of technical solutions developed to overcome problem conditions

Workpackages:
  • WP1.1 -  Vehicle characteristics
  • WP1.2 -  Track characteristics
  • WP1.3 -  Determining forces & stresses in track
  • WP1.4 -  Information management framework

Sub-Project 2: Track Support structure

  • Development of innovative measurement tools, techniques and methodologies for track subgrade monitoring and assessment
  • Methodology for the evaluation of innovative subgrade retrofitting solutions based on numerical and physical modelling
  • Development and implementation of several subgrade improvement methods allowing for limited traffic interruption and privileged recourse to local materials
  • Methodology for the evaluation of innovative superstructure design for both ballasted and slab tracks, based on numerical and physical modelling
  • Development and implementation tests of several superstructure innovations to decrease costs for track laying and maintenance
  • A new consistently supported track form incorporating innovative sensor technology and degradation logic to provide self-monitoring capability.

Workpackages:
  • WP2.1 -  Track bed quality assessment
  • WP2.2 -  Subgrade improvement methods
  • WP2.3 -  Superstructure improvements

Sub-Project 3: Switches and Crossings

  • An innovative predictive model for switch dynamics and deterioration that enables physically based assessment of varying operational and S&C conditions, including prediction of the effect of increased axle loads
  • New and innovative switch designs to handle increased axle loads and to decrease maintenance
  • Prediction of the effect of increased axle loads or other changes of traffic on switches and crossings in forms of: increased dynamic load magnitudes, increased wear and increased RCF.
  • Open standards for interlocking interfaces of DLD’s and monitoring systems.
  • Guidelines for the selection of rail steel grades, types of crossings and associated installation and for maintenance procedures and technologies for selected duty conditions
  • Recommendations for the application of innovative DLD and monitoring systems for selected duty conditions
  • Sensitivity analysis of LCC for S&C in networks

Workpackages:
  • WP3.1 -  Switches and Crossings
  • WP3.2 -  Driving and Locking Devices (DLD)
  • WP3.3 -  Monitoring systems

Sub-Project 4: Rails & Welding

  • An agreed methodology for determining duty conditions experienced on various stretches of a track so as to enable an informed selection of existing and new innovative products and processes based on the knowledge of their performance under differing conditions.
  • Definitive guidelines for the use of the full range of rail steel grades including premium grades for both plain line track and S&C applications based on technical performance and LCC considerations.
  • Rail steel material property tests that more closely reflect the materials’ in-service performance and thereby enable a mechanistic understanding of rail degradation.
  • “Minimum Action” rules, based on problem oriented application of fracture mechanics principles, to enable a move to predictive maintenance for rail defect management.
  • A predictive methodology for determining the frequency of grinding using technology such as high speed grinding and the minimum amount metal to be removed to maintain a “crack-free” rail, increase track availability, and reduce LCC.
  • A narrow heat affected zone flash-butt weld to minimise differential wear between the weld and parent rail and the associated consequences for track quality degradation. A gas pressure welding methodology optimised for European rail sections and operational conditions as a solid phase welding alternative to in-track alumino-thermic welds.

Workpackages:
  • WP4.1 -  Study of degradation of actual and new rail steels and joints.
  • WP4.2 -  Validation of tolerances and limits for rails and joints.
  • WP4.3 -  Innovative laboratory tests of rail steels and joints
  • WP4.4 -  Innovative inspection techniques
  • WP4.5 -  Innovative maintenance processes.
  • WP4.6 -  Innovative welding processes.

Sub-Project 5: Logistics for track maintenance and renewal (Logserv)

  • Identification of best technical and commercial logistics practices used on European Railway Networks and collation of experiences accumulated by all IMs
  • A new approach relative to logistics processes, validated by IMs, for track construction or maintenance & renewals projects by incorporating the final results of the last design development proposed by SP2, SP3 and SP4
  • Definition of innovative and cost effective methodologies taking into account the constraints of Railway Networks (possessions) in order to reduce LCC

Workpackages:
  • WP5.1 -  Review of existing methods
  • WP5.2 -  Design of validation procedures
  • WP5.3 -  Logistics and Support
  • WP5.4 -  Logistics and Switches & Crossings (S&C)
  • WP5.5 -  Logistics and Rail

Sub-Project 6: Life Cycle Cost & RAMS Assessment

  • Internationally accepted LCC methodology – fundamental for economic assessment of technical solution for European problems
  • RAMS technology – a recognised management and engineering discipline for the purpose of guaranteeing the specified functionality of a product over its complete lifecycle
  • European cost matrix including national costs due to national standards – relevant for international comparisons of LCC and for economic assessment of technical innovation
  • LCC models for track components on different level of details – relevant for LCC analysis and economic optimization

Workpackages:
  • WP6.1 -  State of the art
  • WP6.2 -  LCC - methodology
  • WP6.3 -  RAMS - Technology
  • WP6.4 -  RAMS and LCC in contracts/wordings/policies
  • WP6.5 -  LCC and RAMS - analysis

Sub-Project 7: Dissemination and Training

  • WP7.1 -  Dissemination Platform
  • WP7.2 -  Training Platform
  • WP7.3 -  Technical Review and Standardisation Platform